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Home NEWS Science News Technology

CO-TENG: Revolutionary Origami-Inspired Self-Powering Sensor for Smart Wearable Technology

Bioengineer by Bioengineer
June 10, 2025
in Technology
Reading Time: 4 mins read
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Design of corrugated origami triboelectric nanogenerator (CO-TENG)

Researchers from Japan have paved the way for a revolutionary advancement in sensor technology with the introduction of the corrugated origami triboelectric nanogenerator (CO-TENG). This innovative sensor represents an extraordinary marriage of art and science, demonstrating how the principles of origami can be effectively harnessed to develop a battery-free and lightweight energy solution. By leveraging the unique characteristics of paper folding technologies in conjunction with triboelectric power generation, the researchers have created a sensor that not only meets modern technological demands but also aligns with sustainable practices.

The substantial impact of origami, traditionally viewed as a simple craft or art form, is becoming increasingly recognized across various scientific and engineering disciplines. The folding techniques rooted in this ancient practice have become instrumental in designing complex structures and mechanisms, ranging from space-saving solar panels to the rapidly evolving field of soft robotics. In this context, the CO-TENG stands out as a significant breakthrough that integrates the intricacies of origami with cutting-edge energy generation technology.

Associate Professor Hiroki Shigemune, leading a talented team at Shibaura Institute of Technology, Japan, spearheaded the development of the CO-TENG. This smart, flexible sensor embodies a fusion of attributes essential for modern applications, characterized by its environmental friendliness and ease of manufacturing. The device operates on the fundamental principle of the triboelectric effect, which converts mechanical energy into electrical energy through friction. The researchers have skillfully harnessed this effect to power their innovative sensor without depending on conventional batteries.

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The fundamental design of the CO-TENG involves layering copper electrodes and a polytetrafluoroethylene sheet on a substrate made of paper. By utilizing an inkjet printer, the research team meticulously printed self-folding solutions onto the paper, which allowed for the seamless creation of a three-dimensional structure. The resulting sensor is not just compact and lightweight; it also represents a significant step towards environmentally sustainable technology, reducing reliance on disposable batteries that contribute to ecological degradation.

Testing of the CO-TENG revealed impressive mechanical properties inherent to its origami-inspired construction. The researchers rigorously analyzed how various parameters, such as printed line widths and paper thickness, influenced the angles of folds and the restoring force of the paper substrate. This meticulous approach allowed the team to refine the device’s performance, as they scaled up from single folds to intricate multi-fold corrugated structures, enhancing power output significantly. The final design demonstrated remarkable durability, withstanding over a thousand compression cycles without any degradation in performance.

The applications of the CO-TENG extend beyond the laboratory into real-world scenarios. As an illustrative case, the researchers showcased its potential use in smart cushioning systems for logistics. When an object is dropped onto the CO-TENG sensor, it generates electrical signals directly corresponding to the compression force exerted by the object. By employing machine learning techniques, particularly LightGBM, the team successfully identified different objects with an astounding accuracy of 98.9 percent, underscoring the sensor’s possible role in modern logistics and smart packaging solutions.

The implications of this smart cushioning technology are immense. Mr. Haruki Higoshi, one of the researchers involved, emphasizes the transformative potential of the CO-TENG in logistics. By automating the process of identifying and monitoring dropped objects in real-time, this technology could redefine the standards of shipment tracking and product integrity verification, leading to more efficient and reliable supply chain processes.

However, the CO-TENG’s utility is not limited to logistics. Its inherent flexibility positions it as an ideal solution for the medical device and wearable electronics sectors. The sensor’s adaptability for monitoring body motion and posture can have profound applications, particularly for elder care. Providing real-time data on motion and external impacts, CO-TENG-based devices can significantly enhance personal health monitoring and safety among older adults, promoting an independence that is often lost with age.

Moreover, the significance of the CO-TENG stretches into the realms of the internet of things (IoT), where its compact design can seamlessly integrate into a variety of soft, mobile devices. The unique origami structure not only enhances the sensor’s capabilities but also contributes to reduced storage and transportation costs, making it a viable option for scalability across different industrial applications. This added layer of functionality places the CO-TENG at the forefront of personalized health monitoring systems that can be deployed in a range of everyday environments.

The development of the CO-TENG exemplifies a harmonious blend of materials science, mechanical engineering design, and electronic innovation. Its journey from conceptualization to a functional product illustrates a vital shift towards sustainability in technological applications. By revolutionizing how we perceive energy generation and sensor deployment, this breakthrough embodies the future of sustainable technology and inspires further exploration into the amalgamation of different scientific disciplines.

In conclusion, the corrugated origami triboelectric nanogenerator is not just a sensor; it embodies a philosophy of innovation rooted in practicality and sustainability. As researchers continue to explore the intersections between art, engineering, and environmental stewardship, the CO-TENG stands as a testament to the infinite possibilities that arise when creativity meets science. This ingenious invention opens doors to new horizons in sensor technology, promising enhanced efficiency and functionality across various applications in our increasingly interconnected world.

Subject of Research: Innovative uses of origami technology in energy harvesting
Article Title: Self-Folded Corrugated Origami Sensor Based on Triboelectric Nanogenerator for a Smart Cushioning Device
News Publication Date: 1-Apr-2025
Web References: Advanced Materials Technologies
References: DOI: 10.1002/admt.202500032
Image Credits: Dr. Hiroki Shigemune from Shibaura Institute of Technology, Japan

Keywords

Origami, triboelectric nanogenerator, energy harvesting, sustainability, smart sensors, paper-based technology, logistics, wearables, IoT, mechanical engineering, electronics, innovative materials.

Tags: battery-free wearable technologyenergy-efficient wearable technology solutionsenvironmental impact of sensor technologyinnovative applications of origami in engineeringlightweight energy harvesting systemsorigami-inspired sensor technologyself-powering wearable devicesShibaura Institute of Technology researchsmart sensor technology developmentssoft robotics and origami integrationsustainable energy solutionstriboelectric nanogenerator advancements

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