Strategies for enhancing the performance of nickel single-atom catalysts for the electroreduction of CO2 to CO

Electrocatalytic reduction of carbon dioxide (CO₂) is considered as an effective strategy for mitigating the energy crisis and the greenhouse effect. Among the multiple reduction products, CO is regarded as having the highest market value as it is a crucial feedstock for Fischer-Tropsch process which can synthesize high-value long-chain hydrocarbons. Since the carbon dioxide reduction reaction (CO₂RR) has complex intermediates and multiple proton-coupled electron transfer processes, improving the reaction activity and products selectivity remain two great challenges.

Single-atom catalysts (SACs) have the advantages of high atom utilization, tunable coordination structure and excellent catalytic performance. In addition, due to the special electronic structure of nickel metal, it is more likely to lose electrons to form empty outermost d-orbitals and exhibit high activity and selectivity for CO₂RR to generate CO. A team of scientists summarized the considerable progress of Ni SACs in recent years. Their work is published in Industrial Chemistry & Materials on Jan. 09, 2024.

“Designing novel catalysts to improve the activity and selectivity of CO₂RR is crucial for conquering the problem of energy crisis and environmental pollution,” said Yuhang Li, a Professor at East China University of Science and Technology, China, “In this minireview, we introduced three strategies used to improve the catalytic performance of Ni SACs, including different structures of supports, coordination structure regulation, and surface modification. In the end, we also summarized the existing challenges of Ni SACs and provided an outlook on future development to this field.”

SACs downsize the active sites to atomic scale and therefore get extraordinary electronic structure, powerful metal-support interactions, low-coordinated metal atoms, and maximum atom utilization at the same time. Hence, the application of SACs in CO₂RR could effectively control the distribution of products and alleviate the cost of products separation.

“Some research based on crystal-field theory has indicated that the d-orbital electronic configurations of central metals are significant to the selectivity and activity of CO₂RR,” Li said, “In the case of nickel as the central metal atom, it is more likely to form the vacant outermost d-orbital to facilitate the electron transfer between the C atom of CO₂ and the Ni atom. Therefore, the absorbed CO₂ molecules can be efficiently activated. Ni SACs can also minimize the reaction potential of CO₂-CO conversion, which is of great importance to enhance the selectivity towards CO.”

“Ni SACs have achieved continuous progress in recent years. From a microscopic point of view, the design strategies include choosing different substrates, regulating the coordination structure and modifying the catalyst surface. The electronic structure of the active center is the most crucial factor affecting catalytic performance,” Li said.

There is still tremendous potential for Ni SACs in future designs and applications. Precise modulation of the microstructure provides more active sites and therefore further enhances the performance of Ni SACs. Optimization of the electrolytic cells and development of more types of electrolytes can expand the range of Ni SACs applications and enable large-scale commercialization in the future. In addition, researchers think that developing more in-situ techniques to gain deeper insights into the relationship between material structure and properties can provide valuable guidance for designing higher-value Ni SACs.

“In this minireview, our main goal is to provide readers with the current research progress in Ni SACs in CO₂RR and to show our insights into the design and application of single-atom catalysts.,” Li said.

The research team includes Ziyan Yang, Rongzhen Chen, Ling Zhang, Yuhang Li, and Chunzhong Li from East China University of Science and Technology.

This research is funded by the National Natural Science Foundation of China, Shanghai Municipal Science and Technology Major Project, the Shanghai Scientific and Technological Innovation Project, “the Fundamental Research Funds for the Central Universities”, and Shanghai Rising-Star Program.

Industrial Chemistry & Materials is a peer-reviewed interdisciplinary academic journal published by Royal Society of Chemistry (RSC) with APCs currently waived. Icm publishes significant innovative research and major technological breakthroughs in all aspects of industrial chemistry and materials, especially the important innovation of the low-carbon chemical industry, energy, and functional materials.